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Waste Heat Recovery Systems Using Thermal Fluid Systems (Thermal Oil Systems)

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Waste heat recovery systems help manage, recover, and repurpose waste heat from various energy consuming systems in commercial, industrial, and municipal facilities. As machines run, processing systems prepare goods or products, they often put off heat as a waste product. That waste heat is typically either a result of the friction of moving parts or […]



Direct fired heaters in snow at manufacturing plant

Is Your Thermal Oil Heater Truly Efficient?

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Calculating your thermal oil heater’s efficiency may seem simple and straightforward, but in reality, simple calculations fail to account for all of the factors that play into the heater’s efficiency. This may cause you to overestimate a thermal heater’s efficiency and force you to pay more than you bargained for over time.  To avoid this […]


Biomass Energy Systems

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With decades of global experience in the energy industry, Sigma Thermal knows how to provide robust industrial solutions designed and engineered to meet even the most demanding client specifications. Our biomass fired energy systems provide minimal emissions and finite combustion control, all while accepting a wide range of waste fuels with varying sizes, chemical compositions, […]


5 Industrial Applications for Direct Fired Heaters (API 560 & Non API)

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Direct fired heaters use one of three possible methods for heat transfer: Radiant-convective heat Radiant heat Convection heat Radiant–convective style direct fired heaters are a popular style of heater and are used more often than not. These heaters utilize a bare tube radiant zone in combination with a bare / finned convection section. The most […]


The Advantages of Using Molten Salts for Process Heating

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Molten salts, also known as salt melts, comprise a variety of products that are used across many applications. Some applications that rely on molten salts include steel heat treating and annealing, high-temperature process heating, and thermal storage for solar thermal power plants. Depending on the needs of a specific application, different salts are available to […]


Glycol Heaters

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Certain types of heating systems, such as closed-looped thermal fluid heating systems, can use glycol to maintain heat transfer fluid to the desired temperature. While water is an ideal heat transfer medium for a certain range of temperatures, pure water has drawbacks. It can freeze below 32° F and it can corrode the internals of […]



Teamwork Can Make or Break Your Project

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Industrial capital equipment projects can be complicated and expensive undertakings. Often many suppliers are working together with consultants and contractors to deliver a successful project to the customer. Each of these suppliers and consultants typically bring their own project team to the table. Whether they are aware of it or not, the conglomeration of companies […]


The Benefits of Retrofitting Process Heating Systems

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At Sigma Thermal, we offer a wide range of industrial retrofit and upgrade services for process heating systems. Without proper planning and execution, the retrofitting process can be a frustrating one for many companies. Conducting a retrofit project without the proper knowledge and experience may result in poor functionality, damage to the system, or extended […]